Furnace A Heat 24580 Charge mixSuggestedCompare Arka Hydraulics · Pump Casing · SGI · AH-1042-PC Charging WT1,000 kg
Fewest additionsLowest costThe two compared Worked out by itself at 3:23 PM, as the heat started — from the drawing’s charge rules, the stock and its prices
Fewest additions
18.87kg of additions left
in all₹45,086
Pig Irona must · 25–40 %
34.5 % of the charge
345 kg
MS Scrap Bundlesa must · 20–35 %
at its 20 % minimum
200 kg
CRCA Scrapoptional · up to 10 %
not needed
0 kg
SG Foundry Returnsa must · 30–45 %
at its 45 % maximum
450 kg
Mg Cored Wire 13 mm0.4–0.5 % as FeSiMg powder
5.06 kg of powder — at its 0.5 % maximum
22 m
Leaves to addC 5.10Si 10.65Cu 3.12kg
Raw materials ₹40,923 · alloys ₹4,163
Lowest cost
25.18kg of additions left
in all₹44,085
Pig Irona must · 25–40 %
at its 25 % minimum
250 kg
MS Scrap Bundlesa must · 20–35 %
29.6 % of the charge
296 kg
CRCA Scrapoptional · up to 10 %
not needed
0 kg
SG Foundry Returnsa must · 30–45 %
at its 45 % maximum
450 kg
Mg Cored Wire 13 mm0.4–0.5 % as FeSiMg powder
3.91 kg of powder — at its 0.4 % minimum
17 m
Leaves to addC 9.52Si 12.54Cu 3.12kg
Raw materials ₹39,428 · alloys ₹4,657
The fewest-additions plan leaves 6.31 kg less to add · the lowest-cost plan costs ₹1,001 less Use fewest additions✓ In the charge mix
Filled from the fewest-additions suggestionIts kg are the crane’s targets now — your own values kept, to revert.

Bunker Dashboard

Melting Bay 1 · EOT Crane 3 TLive
Hook load
10kg
The hook hangs empty
SEC2X20.0 m
over nothing
Stock left · by bunker
B01Pig Iron8,288 kg
B02MS Scrap Bundles44,185 kg
B03CRCA Scrap8,513 kg
B04SG Foundry Returns15,580 kg
B05GI Foundry Returns7,440 kg
Furnace Aheat 24580 · AH-1042-PC
Target: the fewest additions suggestionAuto-fill from the crane on
By the crane0of 1,000 kg
Raw materialTarget kgActual kg
Pig Ironfrom B013450345 to go
MS Scrap Bundlesfrom B022000200 to go
SG Foundry Returnsfrom B044500450 to go
The crane’s lifts✓ All on target · 4 crane loads
3:32 PMB01 → Furnace APig Iron · 340 kg✓ charged
3:35 PMB02 → Furnace AMS Scrap Bundles · 200 kg✓ charged
3:39 PMB04 → Furnace ASG Foundry Returns · 300 kg✓ charged
3:43 PMB04 → Furnace ASG Foundry Returns · 160 kg✓ charged

Stock

ElementsRaw materialsWiresMovementsBinsStock log ↻ Sync GRNs Lab results + Add stock
On hand CRCA Scrap8,513kg GI Foundry Returns7,440kg MS Scrap Bundles44,185kg Pig Iron8,288kg SG Foundry Returns15,580kg 1 at or below its min level
Stock no.GRNPurchasedRaw materialSupplierQty kgLeft kg₹ / kgHeat 24580
1020260058GRN/26-27/415027 Oct 2026Pig IronSree Ganapathy Metals18,00018,00051.20new, from the ERP
1020260031GRN/26-27/412812 Oct 2026Pig IronSree Ganapathy Metals18,40012050.12−120 · oldest first
1020260046GRN/26-27/414323 Oct 2026Pig IronSree Ganapathy Metals16,8008,16850.61−220
1020260050GRN/26-27/414624 Oct 2026MS Scrap BundlesKongu Steel Traders14,88014,88038.40−200
1020260052—25 Oct 2026SG Foundry ReturnsFettling shop (in-house)6,2003,98030.92−460
1020260054—26 Oct 2026GI Foundry ReturnsFettling shop (in-house)8,4507,44029.42
1020260049GRN/26-27/414524 Oct 2026CRCA ScrapKongu Steel Traders3,6603,66042.49
Demo Foundry · Melting3:33 PM
To: Karthik Raman, the stores
Low stock: Pig Iron at 7,948 kg (min level 8,000 kg)

Heat 24580 on Furnace A took 340 kg of it at 3:32 PM — 120 kg from its 12 Oct batch, the last of it, and 220 kg from the 23 Oct one.

Furnace A heat 24580 · AH-1042-PC charge mix closed from the bins
Alloy additionCSiMnPSCuMg
Aim %3.652.450.320.0350.0120.450.045
The charge gives %3.2061.7040.3580.0480.0170.1570.046
To add · kg4.9310.66———3.08—
From the bins · kg0.00+0.170.00+0.69———0.00+0.17—
✓ Every addition weighed by the bins — nothing typed
Picking alloysfor heat 24580 on Furnace A · since 4:00 PM · Senthil Kumar
Pick from any bineach fall on its scale goes onto heat 24580
B1Cpicking
Picked
0.000kg
Required
4.93kg
At start
34.113kg
Now
34.113kg
B2Sipicking
Picked
0.000kg
Required
10.66kg
At start
49.742kg
Now
49.742kg
B4Cupicking
Picked
0.000kg
Required
3.08kg
At start
24.411kg
Now
24.411kg
B1C
34.113kg
Carbon Raiser
B2Si
49.742kg
Ferro Silicon
B3Mn
18.420kg
Ferro Manganese
B4Cu
24.411kg
Copper
B5Cr
11.360kg
Ferro Chrome
B6Sn
4.120kg
Tin
B9Others
2.840kg
picked as needed
The furnace selected
takes every pick —
no bin to tick
B1: 5.10 kg of C pickedonto heat 24580 on Furnace A — by itself, 4:00 PM
B2: 11.35 kg of Si pickedonto heat 24580 on Furnace A — by itself, 4:00 PM
B4: 3.25 kg of Cu pickedonto heat 24580 on Furnace A — by itself, 4:00 PM
Bin Pick Audit · one bin’s day

CuB4 · Copper — its scale, 6 AM to 6 PM today

picked onto a heatrefilledgone with nothing selected
Reports → Bin Pick Audit · this week

Every fall of a bin’s weight, against the heats

Unaccounted
0.00kg ₹0
Findings
5this week
Weigh-ups
214on heats
HIGHB4CuTaken with no weigh-uptoday 11:42 AM · no furnace selected1.80₹1,453
HIGHB2SiMore fell than recordedheat 24547 · Vignesh P0.62₹79
HIGHB1CPicked, then cancelledheat 24552 · Murugan S1.10₹63
MEDB3MnOver what the heat neededheat 24561 · Senthil Kumar0.90₹88
LOWB6SnTyped, not weighedheat 24566 · Vignesh P0.15₹401
Lab
Result$H:24580,G:SG,T:R.B,ST:AI-Initial,C:3.640,Si:2.247,Mn:0.334,P:0.050,S:0.017,Cu:0.485,Mg:0.004,fur:1#
Filed$0,0#  ·  heat 24580 · I-Initial · 4:07 PM
Server
Furnace A I-Initial alloy addition Heat 24580 · result received 4:07 PM · checked by R.B NEW
ElementCSiMnPSCuMg
In band %3.60–3.752.14–2.34to the base Si aim0.27–0.40≤ 0.060≤ 0.0200.40–0.500.035–0.060after the Mg
Result %3.6402.2470.3340.0500.0170.4850.004
Required kg0.11000000
Right first timeevery element in its band — C 0.11 kg short, under the 0.5 kg worth adding
Scheduled12:57 PM
On furnace3:23 PM
Charged3:32 · crane
Additions4:00 · bins
I-Initial4:07 PM
Dashboards → Right First Time · October
0.0%
337 of 426 heats right at their first initial result
C89.0 %
Si90.6 %
Mn97.4 %
Cu96.4 %
P100 %
28 Sep – 27 Oct · 482 heats judged at their first initial

Right first time, by how the charge mix was made

As suggested107 of 115 heats
93 %
The crane’sto the suggestion’s targets · 80 of 98
82 %
Changed after using57 of 74 heats
77 %
Typed by hand140 of 195 heats
72 %
+21 pointscharged as suggested against typed by hand — and the suggestion was used in 47 % of the heats by the fourth week, from 34 % in the first.